@rv1974 said:
If job must be done solve it brute way:
I'take what you've RoundCorner created and manually purge and stitch problematic areas and then soften back. In your specific case it'd take ~15 min.
There's an alternative to bend the orthogonal 'wall' containing filleted hole (see Flowify or CLF Shape Bender) but it could be less accurate.
P.S. I'd recommend to contact Fredo6 and show him your case may be he'll refine his filleting algorithm in the future.
Thanks for taking the time to look at this. Brute Way is the path I know. Wanted to see if there's a newer manner with a bit more finesse.
Don't want to bother Fredo with this. He's doing a SUPERB job. This challenge gets down into a Level Of Detail that, in my opinion, goes beyond the Scope on his Magnificent Scripts.
Again; Thanks
Nino