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Constructing a box with swallowtail joints

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  • D Offline
    Dave R
    last edited by Dave R 3 Feb 2024, 21:16 2 Mar 2024, 21:09

    @alohaa said:

    but I think that is a matter of settings!?

    Yes. It's only a matter of settings.
    Screenshot - 3_2_2024 , 3_11_57 PM.png

    @alohaa said:

    The website behind the link is dated 2010! And it is only compatible with SU versions before 2020.

    Read what I wrote! I told you that the website indicates it's not compatible with newer versions of SketchUp but it actually is. I added the dovetails for that screenshot using it in SketchUp 2023.

    The author put that disclaimer on his site because he has not personally been able to test it in newer versions. I've been using it in every version of SketchUp since it was first released and it's worked fine.

    @alohaa said:

    As I said before, I also need to divide the sides in height, as they do not fit on my lathe as a whole, and the parts also need to be joined together.

    How do you cut dovetails on the lathe? Model the side of the box as two different components if that's how they have to be made.

    Etaoin Shrdlu

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    (THERE'S NO PLACE LIKE)

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    M30

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    • A Offline
      Alohaa
      last edited by 2 Mar 2024, 23:27

      "Lathe" is not the correct word, I meant a CNC mill.

      On the linked website the links in the Purchasing section are dead!


      Swallowtails on the CNC mill.jpg

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      • D Offline
        Dave R
        last edited by 2 Mar 2024, 23:37

        @alohaa said:

        "Lathe" is not the correct word, I meant a CNC mill.

        If you need to model the radii of the corners, you could use FredoSpline or Round Corner after modeling the dovetails.

        @alohaa said:

        On the linked website the links in the Purchasing section are dead!

        No. They aren't dead. I would not have suggested the extension to you if you couldn't get it. Click on the Contact link.
        Screenshot - 3_2_2024 , 5_33_37 PM.png

        Etaoin Shrdlu

        %

        (THERE'S NO PLACE LIKE)

        G28 X0.0 Y0.0 Z0.0

        M30

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        • B Offline
          Box
          last edited by 3 Mar 2024, 00:42

          It would also be a pretty straightforward job just using arrays, and perhaps solid Trim.

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          • A Offline
            Alohaa
            last edited by 3 Mar 2024, 19:43

            @box said:

            It would also be a pretty straightforward job just using arrays, and perhaps solid Trim.

            If I knew how to do!

            @dave r said:

            No. They aren't dead.

            They are all dead except that one to contact the seller.

            I sat down and drew simple tooth connections by hand. In fact, the true swallowtails are quite difficult to make on the mill, because there are non-rectangular angles on one side and I would have to resort to 3D machining, which is quite complicated in Estlcam, the programme I use to make the G-code.


            Bremer Beute 1.jpg

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            • D Offline
              Dave R
              last edited by 3 Mar 2024, 19:45

              @alohaa said:

              They are all dead except that one to contact the seller.

              That's how you purchase the extension.

              Etaoin Shrdlu

              %

              (THERE'S NO PLACE LIKE)

              G28 X0.0 Y0.0 Z0.0

              M30

              %

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              • B Offline
                Box
                last edited by 4 Mar 2024, 01:29

                @alohaa said:

                @box said:

                It would also be a pretty straightforward job just using arrays, and perhaps solid Trim.

                If I knew how to do!

                Its really just a matter of working out the measurements and angles needed for your specific situation.
                Here I have made several assumptions which has allowed the easy use of the inference system, but you could se any sizes and angles that work.
                Once you have created a pair you can use them to make more.


                Dovetail array.gif

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                • T Offline
                  TIG Moderator
                  last edited by 4 Mar 2024, 12:48

                  Because 'undercutting' a swallowtail corner joint is very awkward on your CNC machine you should consider alternative ways of making the corner.
                  e.g.

                  1. simple butt-joints or rebated laps, with dowels, biscuits etc.
                  2. simple box-joints, where all of the boards' 'pegs' are square to the main surface.
                  3. simple dovetail joints, where one board has dovetail 'pegs' cut square to its surface, and the mating board has simple dovetail 'recesses' cut square to its surface: there is no undercutting needed at all.

                  Complex swallowtail joints are either made by hand or using a different CNC machine set up, which can undercut, although with enough ingenuity you could flip boards etc to achieve this, alternative jointing is more sensible ??

                  TIG

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                  • T Offline
                    TIG Moderator
                    last edited by 4 Mar 2024, 15:36

                    PS:
                    Also, because your cutter-bit will have radius any internal corners you form with show this in reality.
                    Using Box's method you can easily make a component which incorporates these radii.
                    You then use it to subtract from the main board.
                    You also need a matching component to form the slots so that the radii are accounted for in those as well.
                    You might be better off with simple box-joints using 'mouse-ears' for any internal corners to ensure they accommodate the cutter radius ??

                    TIG

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                    • T Offline
                      TIG Moderator
                      last edited by 4 Mar 2024, 16:05

                      PPS:
                      See this example...
                      MouseEarExample.PNG

                      TIG

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                      • B Offline
                        Box
                        last edited by 4 Mar 2024, 16:30

                        I believe Thomthom has a plugin relevant to that.

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                        • A Offline
                          Alohaa
                          last edited by 6 Mar 2024, 08:59

                          Thank you for your comments and suggestions.
                          I made these connections some time ago and you can only see the radii if you look at them from close up. They do not bother at all. And these parts are very small, compared to my current project.
                          I am doing this with a 3mm router, so the radius is 1.5mm, which will not bother you at all.


                          20240306_094239_resized_1.jpg

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