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    How do I model this into a 3d cone?

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    • F Offline
      Futurepast
      last edited by

      I am trying to model a wood gasifier from a set of pdf plans but have no idea how to come up with the angles of what the finished cone would be. I am not good at math. Any ideas?ADJUSTABLE GRATE MECHANISM.jpg

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      • M Offline
        mac1
        last edited by

        usually you can let the program do the calucations for you. However,the drawings you have posted do not make sense to me, some dimensions I have questions plus what is meant by unfolded?
        Since you have drawings can you post more info like assembly drawing etc. or the whole pdf
        Thanks

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        • cottyC Offline
          cotty
          last edited by

          Maybe this can be a start?

          • Draw big circle (34,01)
          • draw next smaller circle (25,78) far above it
          • draw small circle (1,87)
          • move circle (25,78) down until it reaches small circle
          • repeat for next ones...

          cone.jpg

          my SketchUp gallery

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          • S ShepherdS Offline
            S Shepherd
            last edited by

            Don't you have the rest of Mr. Dobson's drawings? Other sheets show the angles for these conic shapes. It's a google search away.
            Grate.JPG

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            • F Offline
              Futurepast
              last edited by

              I have all his drawings. He has 2 sets. 1 set is all PDFs and one set are DXFs but neither has ALL the dimensions and or angles. Look at page 2 of the PDF listed are inside corner angles but not the outside angles to draw the support brackets. Unless I'm missing something, I need the angle each of the cones is at to get the angle of the step on the support bracket.


              ADJUSTABLE GRATE MECHANISM.PDF

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              • Dave RD Offline
                Dave R
                last edited by

                It looks to me as if page 2 shows all the angles you need to construct the supports for the cones. If there are any missing you can pick them off the drawing in SketchUp.
                2013-10-29_06-03-52.png

                Etaoin Shrdlu

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                • Dave RD Offline
                  Dave R
                  last edited by

                  support.png

                  Construct the cones to fit onto the supports.

                  cones.png

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                  • F Offline
                    Futurepast
                    last edited by

                    @dave r said:

                    [attachment=1:3azqxhjm]<!-- ia1 -->support.png<!-- ia1 -->[/attachment:3azqxhjm]

                    Construct the cones to fit onto the supports.

                    [attachment=0:3azqxhjm]<!-- ia0 -->cones.png<!-- ia0 -->[/attachment:3azqxhjm]

                    That is exactly what I was trying to do but I couldn't get the bracket to form the slopes you have without guessing the middle step outside corner angle. Such as the 87.1 degrees is an inside corner of the second step what is the outside corner angle to get to that step, because it ia the angle of the cone. If I match the cone to the bracket after ASSUMING an angle then the drawing on the cut sheet would be wrong.

                    I found the equations to figure out the complete proper dimensions of the folded cone. So I can use Cotty's method to set the proper angle

                    Thanks guys

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                    • Dave RD Offline
                      Dave R
                      last edited by

                      You can measure the angles off the drawing. That's how I did it. You could also download the CAD files from the guy's website and import the one(s) you need and be done with it.

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                      • F Offline
                        Futurepast
                        last edited by

                        @dave r said:

                        You can measure the angles off the drawing. That's how I did it. You could also download the CAD files from the guy's website and import the one(s) you need and be done with it.

                        Actually Dave I didn't think about measuring the drawing lol. And of couse that drawing is the one he didn't include a cad of!

                        Thanks

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                        • Dave RD Offline
                          Dave R
                          last edited by

                          Figures he wouldn't include it. Still, the drawing in the PDF file was made from his CAD file so you should be able to measure accurately enough from it right in SketchUp.

                          If you're off by 0.05 degrees will it matter in the SketchUp model?

                          It looks like he might have modeled this thing in SketchUp. It's too bad he doesn't make that model available.

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                          • F Offline
                            Futurepast
                            last edited by

                            @dave r said:

                            Figures he wouldn't include it. Still, the drawing in the PDF file was made from his CAD file so you should be able to measure accurately enough from it right in SketchUp.

                            If you're off by 0.05 degrees will it matter in the SketchUp model?

                            It looks like he might have modeled this thing in SketchUp. It's too bad he doesn't make that model available.

                            You are right about that! But this is why I like to model something before I start a build... to find little errors now, not later!

                            This unit is supposed to power a 10kw generator, which for me is enough to power my shop, burn my scrap wood, and give me heat through the winter, so I really do want to try and build it 😆

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                            • M Offline
                              mac1
                              last edited by

                              Interesting, I did not know wood gasification was used in Europe during WW2.
                              FYI after doing some search and finding https://bioenergy.ornl.gov/papers/misc/energy_conv.html: For the 10KW generator operating 3 months @ 12 hours /day with air dried wood (2% moisture content) about 2.6 tons of wood needed.

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                              • Dave RD Offline
                                Dave R
                                last edited by

                                Mac1, I make a lot of scrap in my woodworking shop but not that much. 😉 I expect most woodworkers would need that 10Kw from the generator for less than 6 hours a day even if they are working 12 hour days.

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                                • F Offline
                                  Futurepast
                                  last edited by

                                  @mac1 said:

                                  Interesting, I did not know wood gasification was used in Europe during WW2.
                                  FYI after doing some search and finding https://bioenergy.ornl.gov/papers/misc/energy_conv.html: For the 10KW generator operating 3 months @ 12 hours /day with air dried wood (2% moisture content) about 2.6 tons of wood needed.

                                  This unit, and most of the newer ones can use fuel at a higher moisture content and it works out to 3 pounds of wood per hour and 30 minutes, and that's hard wood, chips, scraps,pellets, any thing that is bios.

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                                  • M Offline
                                    mac1
                                    last edited by

                                    Can you cite a link to back that claim. ❓
                                    The link I gave you is independent of design but the actual energy content of what is used unless they are BSing. Unless I used the data wrong then that should be the bottom limit ❓
                                    If you are going to spend $ to build the system you want to use the same approach you cited for design and understand first.
                                    I would not rely on what the designer states now until he has proof.
                                    BTW FMEA demo project, somewhat old now, stated 20# wood is equivalent to 1 gal of gasoline.

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                                    • F Offline
                                      Futurepast
                                      last edited by

                                      Look this isn't a forum about the merits of burning wood. I have already looked through various studies. In fact check out Utube there are enough people in there swearing by them.

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                                      • M Offline
                                        mac1
                                        last edited by

                                        I could care less about that. If you are comfortable with your " design" spend all the money you want on it.

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                                        • pbacotP Offline
                                          pbacot
                                          last edited by

                                          Is this dwg file any help. It's translated from the pdf.

                                          and I made this SU file from that. I did nothing to check the scale. Scale from a pdf is probably suspect. You can rescale.


                                          ADJUSTABLE GRATE MEC#4EBC00.dwg


                                          brackets.skp

                                          MacOSX MojaveSketchUp Pro v19 Twilight v2 Thea v3 PowerCADD

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                                          • F Offline
                                            Futurepast
                                            last edited by

                                            @pbacot said:

                                            Is this dwg file any help. It's translated from the pdf.

                                            and I made this SU file from that. I did nothing to check the scale. Scale from a pdf is probably suspect. You can rescale.

                                            Thanks for the input. I went ahead and did one myself and then matched yours to mine and they were the same except one step had an angle difference of .1 degrees lol and like Dave said .2 doesn't even mater. I called my friend who has a cnc plasma cutter in his business and he says that it is only accurate to .5 degrees on a small part like this just because of the slag burn off! 🤣

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