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How do I make accurate fit-to-foam wrench/tool profiles

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  • F Offline
    Fromatron
    last edited by 21 Mar 2014, 06:57

    This- http://foamfittools.com/Cscrewdriverorganizers.php#drivers -is what I'm trying to design/make for work.

    How do I create a perfect profile outline of a tool, like a wrench? I've tried using the Photo-match feature while using a professional grade low visual distortion lens, and I'm my designs are still coming out too skewed to fit tools neatly.

    -Using a giant laser cutting machine

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    • D Offline
      Dave R
      last edited by 21 Mar 2014, 09:26

      I wouldn't even consider Match Photo for this job. I would set up the camera on a tripod or copy stand looking straight down and photograph the tools square on. Then import the image as an image, not Match Photo. Trace the tools as needed. You can place a ruler in the photo(s) and use that along with the Tape Measure tool to adjust the size of the image once you get it into the model space.

      Screenshot - 3_21_2014 , 4_39_45 AM.png

      Etaoin Shrdlu

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      • C Offline
        cotty
        last edited by 21 Mar 2014, 09:37

        @fromatron said:

        using a professional grade low visual distortion lens

        If it's a zoom lens, use a high focal length to minimize the distortion...
        Do you have an example image?

        my SketchUp gallery

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        • D Offline
          Dave R
          last edited by 21 Mar 2014, 11:05

          If you were to photograph the tools on a white background and make that background transparent you could also use TIGs Image Trimmer in his SKM Tools to automatically create the edges.

          pliers.png

          Etaoin Shrdlu

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          • F Offline
            Fromatron
            last edited by 21 Mar 2014, 11:14

            Cotty- The lens is a nikkor 45mm 2.8 tilt-shift. 50mm would be better, but 45 should be close enough (better than a point and shoot anyway). Sorry, don't have an example on this computer

            Dave- I didn't have much luck when I tried the tripod, but I should try it again. thanks for the Plugin!

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            • D Offline
              Dave R
              last edited by 21 Mar 2014, 11:27

              Jesse, it would be even better to use a longer prime lens.

              What kind of tripod do you have? Decent tripods have a screw post on the bottom of the column which will allow you to attach the head there. Or, if the column isn't geared, you can pull the column out and invert it. This would then allow you to use the tripod as a copy stand. Get or make a grid that you can lay down on the surface below the camera to give you guidance in squaring the camera's image plane.

              Etaoin Shrdlu

              %

              (THERE'S NO PLACE LIKE)

              G28 X0.0 Y0.0 Z0.0

              M30

              %

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              • K Offline
                kaas
                last edited by 21 Mar 2014, 12:33

                Why not put the object(s) and a ruler on a scanner. That way no lens distortion is causing problems.

                Import image in Sketchup - scale image, trace etc.

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                • D Offline
                  Dave R
                  last edited by 21 Mar 2014, 12:36

                  Excellent idea.

                  Etaoin Shrdlu

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                  (THERE'S NO PLACE LIKE)

                  G28 X0.0 Y0.0 Z0.0

                  M30

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                  • F Offline
                    Fromatron
                    last edited by 21 Mar 2014, 14:05

                    ...Invert the tripod...Now that's a great idea and I hadn't thought of that; thanks Dave! Will try this one tomorrow (on work's time)

                    Kass- will also give the scanner idea a go. I have time to kill on the internet here, so I'll post tomorrow how things go

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                    • K Offline
                      Krisidious
                      last edited by 21 Mar 2014, 18:40

                      @dave r said:

                      Jesse, it would be even better to use a longer prime lens.

                      What kind of tripod do you have? Decent tripods have a screw post on the bottom of the column which will allow you to attach the head there. Or, if the column isn't geared, you can pull the column out and invert it. This would then allow you to use the tripod as a copy stand. Get or make a grid that you can lay down on the surface below the camera to give you guidance in squaring the camera's image plane.

                      Had to check my tripod... I guess a $10 tripod is not decent.

                      By: Kristoff Rand
                      Home DesignerUnique House Plans

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                      • K Offline
                        Krisidious
                        last edited by 21 Mar 2014, 18:44

                        Is this for visuals or production? If you're trying to make a seat for a tool I think Dave's process would work great.

                        For fun, you might try an app like this http://blenderartists.org/forum/showthread.php?319906-Turn-your-Android-Phone-into-a-3D-scanner-with-this-app on your phone to get the geometry.

                        By: Kristoff Rand
                        Home DesignerUnique House Plans

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