The principal use of this shape was to create a proper sized human mannikin, for use as a "fit test" tool in the design of an RV trailer I am working on. Since the main goal is the design of the trailer, it's no longer practical to continue to wrestle with this part of the problem. I simply cut out a squared off "robot" shape with the standard SU tools, and will make do with that, for the moment. I really appreciate the excellent responses, and may come back and pursue this subject further. But, for now, thanks to all of you for your willing help.
TheDuke