Help Me Draw A Dome [TUTORIAL]

Gaieus

Ah good, thanks Chris. No wonder I did not suggest that - these technical details (even the whole process) is not my strength. I also thought that hole will have function later.

What is this "bevel" thing with the dome BTW?

chrisglasier

@gaieus said:

What is this "bevel" thing with the dome BTW?

The hole is to accommodate the spinner pipe. (It also stubs the pointy bit of the segments, which could easily break if transported.) The bung is cast at a different time so there may be a slip plane at the joint. The beveled edges stop the bung falling through. The bung is an oculus shaped keystone if you know what I mean.

Gaieus

@chrisglasier said:

...The bung is an oculusshaped keystoneif you know what I mean.

Now we are speaking!
Why didn't you start with this???

chrisglasier

@gaieus said:

@chrisglasier said:

Why didn't you start with this???

And take the mystery out of the topic? Notice I haven't asked why the d0me is in four segments. Another mystery yet to be revealed - eh!

And what's this got to do with anything:

D0me

@gaieus said:

Didn't you like my 'quick and dirty' solution? You know - to scale up everything by that bit. Oh well - you would have just a little bit thicker walls for your dome

Sorry Gaieus, I must have misunderstood you. In a previous post you mentioned this solution but didn't say how to do it. You did say you were rushing over to the bank and we'll figure something out when you get back.
Thicker walls should be fine but the important thing for me is to learn more about the power of SU.

@chrisglasier said:

When you have taken out the spinner pipe (it needs to be pipe not a pole in order to rotate on the spigot), fill the void with sand and dome the top. Pour the bung. Your height will be same as before

After my Sand Dome, I will add to it the Refractory Dome with the pipe still in place. The Refractory dome will be made in 4 Pieces. Because Refractory material is a quick hardening material, and this is a first time for me, I will cast 1 piece at a time. After all 4 pieces are casted, I will join them together. Because each piece will be casted with the pipe in place, this will automatically create the bunghole in the centre. I will just fill the centre with refractory cement to close it of thus creating the "Keystone".
I may be wrong but with the way I plan on doing things, the height of my inner refractory dome will decrease a little.

@gaieus said:

Why didn't you start with this??

Really don't know why I'd didn't as I should have started with this first. Its not too late to do so. Any advice to make sure I do it right especially the height.

@chrisglasier said:

And what's this got to do with anything:

Chris, I guess the picture attached is what should be used as my spinner. I went to my Hardware store today and explained to the salesman what I require and how I will use it. Unfortunately he couldn't think of anything to supply me with that could help me create a spinner.
Also regarding the pipe, any pipe you recommend?
Lastly, how large of a diameter should my bunghole be and this will be the same diameter of my pipe.

Thanks
Regards
D0me

Gaieus

@d0me said:

@gaieus said:

Why didn't you start with this??

Really don't know why I'd didn't as I should have started with this first.

No, that was meant for Chris. He clarified it to me with the "oculus" term.

Then as he explained that you will fill the missing sand back anyway (and this way fix the height difference), my "quick and dirty" solution has become deprecated anyway.

Of course, we can still learn a few tricks if you are inclined - even if you do not need them for your current project.

D0me

@gaieus said:

@d0me said:

@gaieus said:

Why didn't you start with this??

Really don't know why I'd didn't as I should have started with this first.

No, that was meant for Chris. He clarified it to me with the "oculus" term.

Then as he explained that you will fill the missing sand back anyway (and this way fix the height difference), my "quick and dirty" solution has become deprecated anyway.

Of course, we can still learn a few tricks if you are inclined - even if you do not need them for your current project.

I'm leaning towards redoing this model and since I now know the pipe will be part of it, how do you suggest I implement it? In the begining before sketching my dome pieces or after the dome pieces are sketched?

racer123246

I was confused at first and now I'm more confused.

chrisglasier

@chrisglasier said:

And take the mystery out of the topic? Notice I haven't asked why the d0me is in four segments. Another mystery yet to be revealed - eh!

@d0me said:

The Refractory dome will be made in 4 Pieces. Because Refractory material is a quick hardening material, and this is a first time for me, I will cast 1 piece at a time. After all 4 pieces are casted, I will join them together. Because each piece will be casted with the pipe in place, this will automatically create the bunghole in the centre. I will just fill the centre with refractory cement [concrete] to close it of thus creating the "Keystone".

Ah ha!

As the angle at the top is now 90 degrees the acute angle problem has gone away and you don't need the bunghole for that reason. I think you can screed off the sand and lower domes by eye using lines drawn on the form. So you don't need the complication of spinner and so on.

Just make another screeder for the topmost layer with a curve the same as the largest diameter and 2" longer than the quadrant base.

Set up your panel assembly (form), place and compact the sand then carefully lay up the concrete layers evenly not to disturb the substrate using the hawk and steel trowel. Hold the top screeder horizontally to rule off the surplus concrete pressing against the side pieces going from bottom to top if casting vertically *. Of course fill any depressions and rule again. Just as the concrete is beginning to set use a wood float to dress the surface. After that you can use the steel trowel but be careful not to bring too much cement/water slurry up to the surface. (Try it out on the hidden surfaces).

You might consider making a cradle to sit your form horizontally. Then you could use a slightly wetter mix.

@racer123246 said:

I was confused at first and now I'm more confused.

Just wait for D0me to post the WIP photos. All will be clear.

D0me

@chrisglasier said:

@chrisglasier said:

And take the mystery out of the topic? Notice I haven't asked why the d0me is in four segments. Another mystery yet to be revealed - eh!

@d0me said:

The Refractory dome will be made in 4 Pieces. Because Refractory material is a quick hardening material, and this is a first time for me, I will cast 1 piece at a time. After all 4 pieces are casted, I will join them together. Because each piece will be casted with the pipe in place, this will automatically create the bunghole in the centre. I will just fill the centre with refractory cement [concrete] to close it of thus creating the "Keystone".

Ah ha!

As the angle at the top is now 90 degrees the acute angle problem has gone away and you don't need the bunghole for that reason. I think you can screed off the sand and lower domes by eye using lines drawn on the form. So you don't need the complication of spinner and so on.

Just make another screeder for the topmost layer with a curve the same as the largest diameter and 2" longer than the quadrant base.

Set up your panel assembly (form), place and compact the sand then carefully lay up the concrete layers evenly not to disturb the substrate using the hawk and steel trowel. Hold the top screeder horizontally to rule off the surplus concrete pressing against the side pieces going from bottom to top if casting vertically *. Of course fill any depressions and rule again. Just as the concrete is beginning to set use a wood float to dress the surface. After that you can use the steel trowel but be careful not to bring too much cement/water slurry up to the surface. (Try it out on the hidden surfaces).

You might consider making a cradle to sit your form horizontally. Then you could use a slightly wetter mix.

@racer123246 said:

I was confused at first and now I'm more confused.

Just wait for D0me to post the WIP photos. All will be clear.

Hi Chris

I've been reading your post over and over, trying to grip the important advice you have given. I am finding it a bit confusing so I'll take a few steps back.

Firstly, you mention that the angle at the top is now 90 degrees instead of being acute. Would you mind elaborating on you've come to thing conclusion. Sorry, my understanding on architecture jargon is limited to none.

I was always under the impression that a screeder and spinner was the same thing. I was obviously mistaken. Where can I see images of how the 2 work in their own way.

I more or less understand the rest of your advice and it will become even more clearer when I get more clarity on the above points.

As for pics on WIP, most definately. This post will not be complete without them.

Thanks
Regards
D0me

chrisglasier

@d0me said:

Firstly, you mention that the angle at the top is now 90 degrees instead of being acute. Would you mind elaborating on you've come to thing conclusion. Sorry, my understanding on architecture jargon is limited to none.

I was always under the impression that a screeder and spinner was the same thing. I was obviously mistaken. Where can I see images of how the 2 work in their own way.

Originally you had six segments meaning the angle at the top of each segment was 60 degrees - an acute angle. Acute angles in concrete are difficult to make because the material runs out to nothing, and are therefore easy to break.

The screeder in flat work would normally be called a rule or straight-edge, which I thought might be confusing as you are working with double curves. The spinner is just a device that rotates the rule or "curved edge."

But anyway I think what I suggested in my previous post should really give a very good chance to do a good job. Let me know it any part is unclear.

And yes I agree photos are a must!

chrisglasier

D0me, you may find this Sunday idea the basis for a good solution.