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    Honeycomb Roof Structure v2

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    • K Offline
      kwistenbiebel
      last edited by

      You are actually re-inventing steel framework, a thing that is documented to extent in structural engineering courses....but in plastic.

      I love the experiments on the joints.
      A little question: Why use that expensive PU foam and not the cheap version all contractors use for insulation?

      Do you really need high density foam?
      I can imagine the normal PU insulation foam is as powerful (and weighs less).

      The best way to experiment how the structure performs under influence of gravity would be setting up a tunnel model :

      http://i140.photobucket.com/albums/r3/kwistenbiebel1/Tunnvalv.png

      I don't think a little deformation by pressure of the foam should be a problem...On the contrary, it can be an advantage as the structure would gain dynamics to respond to changing variables as wind pressure,snow, temperature variations etc...

      [EDIT]: I just noticed that your structure will only be as strong as the plastic straps that hold the pieces to the joints. The strength of the joints is the key to success here imo.

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      • StinkieS Offline
        Stinkie
        last edited by

        I vote Fred calls himself "Bucky" from now on. 💚

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        • F Offline
          fbartels
          last edited by

          Kwist,

          Thanks again for the feedback.

          Plastic is cheap... make that "inexpensive"... so it's much more viable for the home crackpot inventor. All the materials I've used for these experiments have cost less than $200.

          Regarding the PU foam. The structure I built using low-density foam had virtually no integrity under load. Since I'm interested in a roof structure that would need to hold quite a bit of load the only way forward, using these materials, is to use higher-density foam.

          The wire ties ARE the weak links in the structure. However, there are a lot of options in wire ties. Take a look at this site (http://www.buycableties.com/). There are even stainless steel versions.

          @unknownuser said:

          You are actually re-inventing steel framework, a thing that is documented to extent in structural engineering courses....but in plastic.

          Stinkie... so plastic + bucky ... could be shortened to "plucky". 😄

          Fred

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          • R Offline
            remus
            last edited by

            Good stuff fred, i look forward to the day when i see a house with your roof on it 👍

            http://remusrendering.wordpress.com/

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            • StinkieS Offline
              Stinkie
              last edited by

              Pluckminster Fuller it is!

              Keep at it, Fred. I'm a Miesian grid person myself, but I truly welcome experiments. Cream in the coffee, you know.

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              • K Offline
                kwistenbiebel
                last edited by

                Good example Stinkie!
                Buckminster fuller was DA big example to follow in this matter.

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                • M Offline
                  matteo
                  last edited by

                  Fred, this reminds me the architecture of Shigeru Ban. He makes astonishing structures with recycled cardboard tubes combined in a similar way as you do. I hope this can inspire you.

                  Link Preview Image
                  Shigeru Ban - Wikipedia

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                  (en.wikipedia.org)

                  Link Preview Image
                  Page not found - Shigeru Ban

                  favicon

                  Shigeru Ban (www.shigerubanarchitects.com)

                  301 Moved Permanently

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                  (www.designboom.com)


                  paperbridge1.jpg

                  hire me: http://www.nonsolo3d.it/ !

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                  • F Offline
                    fbartels
                    last edited by

                    Matteo,

                    Thanks for sharing the Shigeru Ban links and image. I like his work a lot, although not so much the more rigidly geometric shapes. My favorite Japanese architect is Toyo Ito.

                    I like how Ito combines curved and rectilinear shapes. As a middle child I'm always looking to find the middle ground between extreme positions, in this case the blobbists and the Miesians, and this is territory Ito has been exploring for years.

                    http://archive-www.smt.city.sendai.jp/ja/data/mediatheque/competition/images/competition1_l.gif

                    Ideally, I'd like to be able to obtain viable roofing structures similar to the one in the following image (another Ito building) using mostly PVC and Polyurethane foam. It's a long shot but that's what I'm aiming for.

                    http://www.viaalley.com/blog/archives/toyoito2.jpg

                    Fred

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                    • jujuJ Offline
                      juju
                      last edited by

                      @unknownuser said:

                      http://www.viaalley.com/blog/archives/toyoito2.jpg

                      Damn, almost looks like one of KwistenBiebel's renderings!

                      Save the Earth, it's the only planet with chocolate.

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                      • F Offline
                        fbartels
                        last edited by

                        Latest Plucky Adventures...

                        The wood half-rounds and balls I ordered from these folks (http://www.craftparts.com/) arrived, as did some 17" heavy-duty cable ties. I put together two hubs and an edge section last night and it looks/feels pretty good. I hope to do some additional work with the pieces this weekend.

                        As I've been working with this stuff I keep thinking that a similar structural system could be implemented using bamboo in place of the PVC, and hemp rope in place of the plastic wire ties. This would give you a completely organic structural system, using materials that would require only simple and low-energy processing and that are locally available (growable) in most of the world. Interesting.

                        IMG_4689.jpg

                        IMG_4691.jpg

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